High-Quality Labels for Any Application – Century Printing & Packaging

05 Apr 2024

The Essential Role of Finishing in the Label Printing Process

When it comes to printing, the focus often lies on the press and the creation of the label. However, the finishing responsibilities after printing are just as crucial. At Century Printing and Packaging, finishing is not just a step; it’s an art that ensures your labels are printed beautifully and ready for use.

Finishing is the final stage between printing and shipping. It involves several key processes that transform the printed material into the final product ready for application. After printing, the labels are rewound to the desired size rolls using standup or tabletop rewinders. Standup rewinders are faster and used for larger jobs, while tabletop rewinders are ideal for smaller jobs or those requiring splicing. The labels are also slit if necessary, dividing a single roll into multiple rolls.

Splicing ensures that labels are seamlessly joined together, whether applied by hand or machine. When labels are machine-applied, the splice must be stronger to withstand the tension from the applicator. In contrast, labels applied by hand require a less intense splice. Understanding how the label will be applied is essential for determining the type of splice needed. This attention to detail ensures that labels are prepared correctly for their intended use, highlighting Century’s commitment to delivering high-quality products tailored to their customers’ needs.

There are three main packaging options that can be chosen for different reasons: rolled, fan-folded, or sheeted. Rolled labels are the most common, with the material received on rolls, printed, and then finished on rolls. Fan folding is used for applications like newspapers, where labels are folded together. Sheeted labels are individual sheets that must be stacked, counted, and organized.

Meticulous quality control measures are in place throughout the process to ensure the labels meet specifications and match the customer’s proof. Once everything is set up and approved, the operator proceeds with the finishing process, which may involve rewinding the labels onto smaller rolls, fan folding them, or preparing them in sheets, depending on the customer’s needs. Finally, once the labels are processed and checked, they are ready for packaging and shipping, marking the completion of the finishing process.

Finishing is a vital step in the label printing process that can often get overlooked. However, it’s the final touch that guarantees your labels not only look great but are also ready to be used as intended. At Century Printing and Packaging, each member of the finishing department understands the nuances of this final stage, ensuring even the most complex jobs are handled with precision. The customer’s proof serves as a reference point throughout the process, ensuring that the finished labels match the customer’s specifications. This attention to detail prevents errors and saves time and resources by catching any issues early in the process. By prioritizing quality control and proofs, Century Printing and Packaging demonstrates its commitment to delivering superior results with enhanced appeal for every label.

26 Mar 2024

The Rise of RFID Technology

In the ever-evolving world of technology, staying ahead of the curve is essential. Over the past decade, RFID technology has significantly entered inventory management and retail operations. Historically, barcodes have been used for fundamental information and RFIDs are now the new kids on the block, offering unparalleled efficiency and data information in the supply chain. The Century Printing and Packaging team understands the importance of embracing this cutting-edge technology and is there to help clients transition into the RFID era.

Walmart, the retail giant, has been at the forefront of RFID adoption. It initially started using RFID technology in the clothing department, requiring all products to be equipped with new RFID tags. Over time, this practice has expanded to other sections, including automotive and electronics. The primary goal here is security and, more notably, ensuring proper inventory management and shelf restocking.

RFID, which stands for Radio Frequency Identification, is a revolutionary technology that provides real-time visibility into inventory levels, making restocking shelves more streamlined and accurate. With RFID, each product or package is equipped with a tag containing an antenna, a transceiver, and a transponder. Employees can quickly scan products with handheld devices or, eventually, through automated systems like robots that constantly take inventory. This instant feedback ensures that items are always in stock, preventing customer frustration and loss of sales.

Implementing RFID technology is a multi-step process. The first step involves determining where the RFID label will be placed on the product. This can be a challenge for liquid products, as RFIDs cannot scan through liquids. Therefore, labels are placed where there is no liquid interference, such as on the handle of a container or bottle.

The second step is to print the label with the correct information, ensuring the antenna matches the data. This precision is critical to ensuring the effectiveness of RFID technology.

Finally, the label is applied to the product during the third step. Care and attention to detail are crucial during this process, as any damage to the label or its components can render it useless. For suppliers sending products to retailers like Walmart, damaged RFID labels can lead to rejection and lost business.

Century Printing and Packaging is well-versed in the nuances of RFID technology. The team has conducted extensive research and gathered valuable insights into its implementation. Ben and Neil are equipped to handle questions concerning the push to RFID labels and deeply understand the potential pitfalls.

Walmart isn’t the only retailer embracing RFID technology. They plan to expand their use of RFID technology to additional departments in February 2024. Other major retailers like Target are expected to follow suit. It’s only a matter of time before most, if not all, big-box retailers require this technology to enhance inventory management and customer satisfaction. The next frontier for RFID technology is the food industry, where its impact will be substantial. Properly managed inventory is crucial in the food sector to prevent shortages and food waste.

As the adoption of RFID technology continues to grow across various industries, Century Printing and Packaging is committed to remaining at the forefront of this technological revolution. Their expertise in RFID implementation and commitment to helping clients adapt to the changing landscape positions Ben and Neil as leaders in the field. It is firmly believed that RFID technology will soon become as ubiquitous as barcodes, and those who embrace it now will thrive in the ever-evolving world of retail and beyond. Don’t be left behind—embrace RFID technology with Century Printing and Packaging, your trusted partner in manufacturing.

18 Mar 2024

The Difference Between Water-Based and UV Inks for Labeling

When it comes to labeling, the choice of ink can significantly impact the final product’s appearance, durability, and environmental footprint. At Century Printing and Packaging, we understand the nuances of both water-based and UV inks and have positioned ourselves as experts to help our customers make the best decisions upon choosing labels.

There are a variety of differences between these two types of inks including environmental, durability, and price distinctions.

Environmental Differences

Water-based inks are renowned for their eco-friendliness and do not contain harmful chemicals that may affect the environment or human health. They are FDA-approved for direct food contact, so if there’s a film that wraps around the product, like a nutrition bar, or if there’s a label that goes directly on a fruit or a vegetable, water-based inks will be the best choice. Not only are they visually appealing and informative, but they are also ideal for labels used in the grocery industry. While some UV inks are known for being low-migration, Century Printing and Packaging choose to strictly use only water-based inks for our direct food contact materials.

Durability

When it comes to durability, UV ink comes out on top—with its superior brightness, resolution, and color vibrancy compared to water-based inks. UV inks contain photopolymers that are exposed to UV light during the printing process. The resulting reaction produce flawless colors that stand out. Additionally, UV inks are more durable and resistant to degradation, making them suitable for tough environments like beer labels that may come into contact with water or ice. Water based inks in the same environment may require the additional protection (and cost) of varnish or laminate.

Price

In terms of cost, water-based inks are the more economical choice. They are significantly cheaper than UV inks, which can cost four to five times more per pound. This cost difference is something we consider when pricing our services to ensure transparency and value for our customers.

At Century Printing and Packaging, we have been using water-based inks since our establishment in 1997. Our expertise also extends to UV inks, allowing us to guide customers based on their specific needs and end usage. Whether achieving a particular look, ensuring food safety, or enhancing durability, we have the experience and know-how to deliver the best results.

When choosing between water-based and UV inks, we recommend considering your labels’ end usage and priorities. If food safety and cost-effectiveness are paramount, water-based inks are the way to go. However, UV inks may be more suitable if you’re looking for superior color vibrancy and durability.

When deciding between water-based and UV inks, several factors must be considered—from whether the ink will be used in the food industry to its desired performance. Carefully weighing these factors can help you make an informed decision on which type of ink to choose. At Century Printing and Packaging, we are here to help you navigate these choices and ensure your labels meet your unique requirements.

10 May 2023

Adapting to the Shift: How Craft Beer Brands are Embracing the Can

The beer industry has seen a significant shift in the past few years when it comes to packaging. As the demand for craft beer continues to rise, so does the need for creative and eye-catching labels that distinguish one brand from the next. Century Printing & Packaging has been keeping an eye on emerging beer label trends and is excited to share its insights into the evolution of craft beer packaging.

There has been an evolution in the way craft beer is packaged and labeled, with the transition from glass bottles to cans becoming increasingly accepted. This change has had a huge impact on beer merchants with whom Century Printing & Packaging has maintained long-standing commitments to serve and champion.

One major factor that has affected the beer industry is the shortage of glass. Coming out of the pandemic, supply chain issues have resulted in many beer brands opting to purchase unprinted cans and add their own labels as needed. This not only offers more flexibility in terms of branding and design, but it also allows breweries to save money by only ordering the exact amount of cans they need at any given time.

Ben and Neil, two veterans in the beer labeling business, have witnessed first-hand the change in the craft beer market over the last ten years. From its beginnings as a niche hobbyist business to its current status as a crowded, mature industry. Traditionally, canned beer has been viewed as lower quality. However, this perception has changed in recent years, thanks in large part to big-name brands now selling their beers in cans. This shift has made it more acceptable, leading to a surge in the popularity of canned beer.

Breweries have embraced cans for their numerous advantages, such as increased portability, durability, and recyclability. Additionally, cans are known for their ability to preserve beer’s quality and taste, making them an attractive choice.

Century Printing & Packaging will be at the 2023 Craft Brewers Conference in Nashville this May 7th-10th, to showcase their commitment to the latest packaging trends. In Booth #1754 a variety of materials and how they look on cans will be on display. Century Printing empowers its clients to stay innovative and emphasizes the importance of packaging in a crowded market. As consumers continue to embrace the movement in the industry, CP&P is passionate about staying ahead of the curve and helping their clients meet the changing demands of the market.

Fortunately, many breweries have risen to the challenge. CP&P partners with breweries all over the US to produce eye-catching designs that stand out on store shelves. Ben and Neil work closely with their clients to ensure their can designs are both functional and visually appealing.

Overall, the rise of canned beer represents an exciting time in the beer world. As more and more breweries turn to cans as their packaging of choice, it will be interesting to see how this trend continues to shape the craft beer market in the years to come. The team at CP&P anticipates that cans will become even more prevalent. Breweries that haven’t already made the switch may find it necessary to stay competitive. With Ben and Neil’s 10+ years of expertise in beer packaging, they are confident they can help breweries make a smooth transition to cans.

06 Dec 2021

Inflation Is Hitting Every Manufacturing Sector

Everyone is feeling the pain of inflation from rising prices in goods, materials, chemicals, fuel, and supplies. Whether you serve B2B/B2C every sector is experiencing the avalanche from inflation, supply chain disruptions, Covid19, labor shortages, and a lack of available materials. A trip to the grocery store with empty shelves or purchase limits on certain products is proof enough. It is cliche, but all of these factors have produced the “perfect storm”.

Manufacturers are scrambling to find new supply lines and vendors. Shortages from food, chemicals, lumber, metals, microchips, rubber goods, paper, laminates, and countless other goods have moved businesses from a competitive price focus to sheer availability. Shortages and availability only tighten the vise grip of competing manufacturers. Auto manufacturers are now competing with consumer electronics for computer chips. Before the storm, each had different suppliers and there was no shortage. During the storm, you may produce cars, but your computer or television producer has landed in your backyard competing for the same chips.

The printing and packaging industry is not immune to this economic reality. The supply chain gridlock and inflationary pressures have created a challenging environment for the industry. Previously fully stocked vendor’s distribution centers of paper, ink, boxes, laminate, substrate materials, and film are running empty. Lead times of these materials have drastically expanded. Shipping costs due to rising fuel prices and container shortages have only added to the inflationary pressures. These dynamics are unique because the combination of factors has impacted every aspect of business regardless of category. In the past, Wall Street cycles have come and gone, but typically it’s been one industry or just a few that have experienced serious disruption and challenges. Today, EVERY industry and business is affected by these colliding factors.

The interdependency within the global economy can best be explained by dominoes falling one over the other throughout a massive display. Everything relates to the other. Loaded ships sit in harbors and can’t get unloaded, a pandemic wiped out 700,000 people in the U.S. alone to date. Many of those were workers and paying taxes. The printing and packaging industry is experiencing supply and material increases between 7-12%, if not more. Polypropylene resin has increased 150% since January of 2020, and PET resin has risen over 20% in the same period (CDI October 2021 Report). Some Industry experts are projecting continued shortages of raw material and polymers to last through Q4 2022.

No reputable and successful business enjoys price increases. Their success is built upon providing a high-quality product/service at a competitive price backed with extraordinary customer service. These companies thrive on long-term customer relationships by exceeding customer expectations. However, there is a point at which even the strongest cannot resist anymore because they start losing money.

Craig Austin writing for PBS said: “Economists surveyed by Bloomberg in October expect inflation to slow to 3.4% next summer and hit 2.6% by the end of the year. While that would be encouraging, it’s still well above the pre-pandemic average of 1.8% and outside the Fed’s target. It’s unclear whether economists are recalibrating their expectations after the October Consumer Price Index report. Regardless, consumers should get used to the higher prices. They’re the new normal.”

Smart companies and businesses are concentrating on minimizing price increases while extending their vendor partnerships to have access to the materials and supplies they need to do their jobs. Increased costs are inevitable given the global market, but smart and reputable suppliers and manufacturers are working with their clients and suppliers to keep prices as low as they can. Material and supply shortages can be expected well into 2022. Plan way ahead to get ahead of this troubling trend. Hopefully, supply, logistics, and labor will self-correct in 2022.

At Century Printing and Packaging we have worked internally to increase efficiency and deliver the same high level of quality that helped us earn our customer’s trust during these challenging days. This combination has allowed us to only raise prices on products once this year. We are well aware of the market fluctuations and we are working with our customers and suppliers to provide solutions despite price increases to supply and rising material costs. We have been printing labels that stick, but have great eye appeal and consistently tell your brand story. We don’t mind tackling a challenging problem if it means we can help you produce something that is more appealing and of higher quality. We have produced labels and packaging for almost 25 years, so trust us to work with you as a partner instead of a job number.

Ben Waldrop, President
Century Printing & Packaging
Greer, SC 29651
Tel: 800.344.7509

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